Steelco Punches
Cleaning of tablet press punches and dies
STEELCO is proud to announce a joint project of Borer Chemie AG, Switzerland and Steelco S.r.l., Italy for cleaning punches and dies used for the compression of tablets in the pharmaceutical industry.

Reprocessing of punches and dies Caring about compression tools such as punches, dies and segments is time consuming. Especially if the cleaning operation and conserving treatment of the tools is performed manually. Moreover, some of the steel grades are very sensitive to corrosion.

Unique process – fast results Based on the customer’s requirements an automated process has been developed by Borer Chemie AG in conjunction with Steelco S.r.l. to address this issue and to provide an easy, safe, reproducible, validatable and economically way of cleaning these expensive tools. This unique process can be used for a broad range of corrosion sensitive grades of steel.

Advantages

The automated process offers you considerably advantages

    Time saving
         A complete process, including cleaning, applying of a corrosion protection and drying takes 55 minutes

    Complete process
        Cleaning and conservation is performed in the same process.
        No need for any further manual application of corrosion protecting oil

        One-step handling possible
        The tools are placed in a transfer basket after being removed from the compression machine tower. The

         same transfer basket will be placed into the washer and after the cleaning process stored in a dedicated

           area.

            Increasing lifetime
        the correct handling, care and maintenance of valuable tools increases their lifetime significantly.

 

cGMP washers from some manufacturer are already known to be used for such applications.

Such washers are very expensive and often exceed the customer’s budget by far.

 

With this in mind Borer Chemie AG and Steelco S.r.l. developed a process to clean these tools in a laboratory grade washer.

Steelco Dies
Steelco Punches

A Steelco Laboratory Glassware Washer LAB500C washer is loaded on two levels with compression tool transfer baskets.

Transfer basket for dies

Transfer basket for punches

Conclusion:

The developed cycle cleans, protects and dries the compression tool to the customers requirement in a very economically and reproducible way. Because of the use of SS transfer baskets  the handling of the tools could be reduced to a minimum.

 

The chemicals used for this process are:

deconex CIP power-x for the thorough cleaning

deconex HT1191 as corrosion protection agent

 

For more information and to download the data sheet and MSDS of these products go to www.racoma.com

 

The washer used for this test was a STEELCO Laboratory Glassware Washer LAB500C

The transfer baskets are also available through STEELCO

 

State of the art equipped laboratories allowing Borer Chemie AG to carry out analyses tailored to your needs - and to prepare specific analytical reports in compliance with regulations.

 

Remark

Even though lab washers are not built according to cGMP requirements, but offer an extremely cost attractive alternative. Compared to manual cleaning of such tools it is a huge step towards product quality, reproducibility and documented procedures.

 

As these washers are used normally to provide analytically pure laboratory glassware the basic principles of sanitary design are fulfilled.

 

 

For any further information, please don’t hesitate to contact us.

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